Aeolus Katana — 1095 High Carbon Steel, Clay Tempered, Hand Forged, Full Tang, Battle Ready

FULLY HANDMADE PRACTICAL AEOLUS SAMURAI KATANA SWORD

Handmade Sword

Aeolus Katana — 1095 High Carbon Steel, Clay Tempered, Hand Forged, Full Tang, Battle Ready

SKU: 987

$413.99 $505.99

This Aeolus Katana is named after Aeolus, the Greek keeper of the winds — designed for speed and precision, rewarding technique and fluidity over brute force. Hand-forged from 1095 high carbon steel, clay tempered using the traditional tsuchioki technique. The differential hardening creates a hard cutting edge and a tough, resilient spine — with a real hamon formed by the heat itself, not by polishing. Individually inspected before leaving our California warehouse.

🚚 Order before 2:00 PM PST — ships same business day | After 2:00 PM PST — ships next business day

Product Specifications

Steel / Material	1095 High Carbon Steel
Hardness	60–62 HRC (edge) / 42–48 HRC (spine)
Process	Hand Forged, Clay Tempered
Hamon	Real hamon — formed through clay tempering
Hi (Blood Groove)	No Hi — smooth blade without blood groove
Edge	Hand Sharpened — Sharp and functional
Blade Length	28.3"
Handle Length	10.9"
Overall Length	41" (with Saya)
Weight	2.4 lbs (without Saya) / 3.1 lbs (with Saya)
Tsuba (Guard)	Aeolus tsuba
Tsuka (Handle)	Genuine Rayskin, Japanese Cotton Ito, Metal Menuki
Tang	Full tang
Saya (Scabbard)	black lacquered wood with black cotton Sageo
Disassembly	Can be fully taken apart and reassembled
Quality Control	Individually inspected before shipping — California warehouse

Package Contents

✓ 1× Assembled Sword with Saya
✓ 1× Cotton Sword Carrying Bag
✓ Double-layer protective packaging (tube box + shipping box)

Note: Display stand shown in some product images is not included.

✓ 30-day hassle-free returns: return in original unused condition with all original packaging for a full refund or exchange.

FREQUENTLY ASKED QUESTIONS

What makes 1095 clay tempered steel special?

1095 has the highest carbon content in our line (~0.95%), and the clay tempering process creates differential hardness across the blade — a harder edge zone (60–62 HRC) with a tougher, more flexible spine. This is the same foundational technique used in traditional Japanese swordmaking. The process also creates a visible real hamon along the edge. If you want a functional blade that reflects authentic construction, this is it.

Is the blade sharp and ready for cutting practice?

Yes. Hand sharpened by whetstone before shipping — sharp enough for tatami mat and fresh bamboo cutting straight out of the box. No additional preparation needed.

What does the Aeolus design look like?

The tsuba features aeolus tsuba. It is cast iron with a dark patina — the weight and texture of real iron, not a lightweight alloy substitute. The guard is a fixed part of the assembled sword and cannot be swapped.

How do I maintain the blade?

Wipe dry after handling or use. Apply a light coat of choji or mineral oil along the full blade length before storing. Carbon steel will develop surface rust if left wet or unprotected — a minute of care after each session keeps the blade in condition indefinitely.

How do I know the quality is genuine?

Every sword is individually inspected and adjusted before leaving our California warehouse. We check edge geometry, fitment of all components, and the security of the mekugi pegs before packing. If anything is not right, it does not ship.

Contact Us
✉ sales@handmadesword.com ☎ 909-480-4866
Mon–Fri 9:00 AM – 3:00 PM PST

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Handmade Sword

Aeolus Katana — 1095 High Carbon Steel, Clay Tempered, Hand Forged, Full Tang, Battle Ready

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