Fully Hand Forged Clay Temper Practical Black Fan Katana Sword

Handmade Sword

Black Fan Katana — 1095 High Carbon Steel, Clay Tempered, Hand Forged, Full Tang, Battle Ready

SKU: 301

$631.99 $989.99

This Black Fan Katana strips away decoration to reveal pure function — darkened fittings, midnight saya, and a heat-tempered blade that speaks through performance. The scabbard alone is a study in premium materials: genuine buffalo horn fittings at both mouth and tip, with authentic sharkskin (same) wrapped at the koiguchi — the same textured skin used on traditional handle wrappings, here applied to the saya's most-touched point for grip, beauty, and lasting durability. Hand-forged from 1095 high carbon steel, clay tempered using the traditional tsuchioki technique. The differential hardening creates a hard cutting edge and a tough, resilient spine — with a real hamon formed by the heat itself, not by polishing. Individually inspected before leaving our California warehouse.

🚚 Order before 2:00 PM PST — ships same business day | After 2:00 PM PST — ships next business day

Product Specifications

Steel / Material	1095 High Carbon Steel
Hardness	60–62 HRC (edge) / 42–48 HRC (spine)
Process	Hand Forged, Clay Tempered
Hamon	tempered on
Hi (Blood Groove)	Hi (blood groove) on each side
Edge	Hand Sharpened — Sharp and functional
Blade Length	28.3"
Handle Length	10.8"
Overall Length	42.5" (with Saya)
Weight	2 lb 8 oz (without Saya) / 3 lb 3 oz (with Saya)
Tsuba (Guard)	Folding fan tsuba
Tsuka (Handle)	Genuine Rayskin, Japanese Cotton Ito, Metal Menuki
Tang	Full Tang
Saya (Scabbard)	Black piano lacquered wood — Genuine Buffalo Horn at mouth (koiguchi) and tip (kojiri) — Genuine Sharkskin (same) wrapped at the koiguchi, secured with black Japanese cotton Sageo
Disassembly	Can be fully taken apart and reassembled
Quality Control	Individually inspected before shipping — California warehouse

Package Contents

✓ 1× Assembled Sword with Saya
✓ 1× Certificate of Authenticity
✓ 1× Cotton Sword Carrying Bag
✓ Double-layer protective packaging (tube box + shipping box)

Note: Display stand shown in some product images is not included.

✓ 30-day hassle-free returns: return in original unused condition with all original packaging for a full refund or exchange.

FREQUENTLY ASKED QUESTIONS

What makes 1095 clay tempered steel special?

1095 has the highest carbon content in our line (~0.95%), and the clay tempering process creates differential hardness across the blade — a harder edge zone (60–62 HRC) with a tougher, more flexible spine. This is the same foundational technique used in traditional Japanese swordmaking. The process also creates a visible real hamon along the edge. If you want a functional blade that reflects authentic construction, this is it.

Is the blade sharp and ready for cutting practice?

Yes. Hand sharpened by whetstone before shipping — sharp enough for tatami mat and fresh bamboo cutting straight out of the box. No additional preparation needed.

What does the Black Fan design look like?

The tsuba features folding fan tsuba. It is cast iron with a dark patina — the weight and texture of real iron, not a lightweight alloy substitute. The guard is a fixed part of the assembled sword and cannot be swapped.

How do I maintain the blade?

Wipe dry after handling or use. Apply a light coat of choji or mineral oil along the full blade length before storing. Carbon steel will develop surface rust if left wet or unprotected — a minute of care after each session keeps the blade in condition indefinitely.

What makes the scabbard (saya) on this katana special?

This saya uses three premium natural materials rarely seen together on a production katana. The base is black piano lacquered wood for a smooth, durable finish. Both the mouth (koiguchi) and the tip (kojiri) are fitted with genuine water buffalo horn — a material prized for its density, natural luster, and resistance to cracking. Most distinctively, genuine sharkskin (same — 鮫皮) is wrapped at the koiguchi, the point where the blade enters and exits the scabbard. This is the same textured ray/shark skin used on traditional katana handles, applied here to the saya's most critical contact point. The result is a natural grip surface, a tactile signature that sets this scabbard apart from any standard lacquered saya, and craftsmanship that rewards close inspection.

How do I know the quality is genuine?

Every sword is individually inspected and adjusted before leaving our California warehouse. We check edge geometry, fitment of all components, and the security of the mekugi pegs before packing. If anything is not right, it does not ship.

Contact Us
✉ sales@handmadesword.com ☎ 909-480-4866
Mon–Fri 9:00 AM – 3:00 PM PST

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Handmade Sword

Black Fan Katana — 1095 High Carbon Steel, Clay Tempered, Hand Forged, Full Tang, Battle Ready

FREQUENTLY ASKED QUESTIONS

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